HTB series suspension type corrosion-resistant and wear-resistant engineering plastic pump

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1, Overview
In the 1990s, our company undertook the research and development of the national major technological equipment project "HTB Series Modified Ultra High Molecular Weight Polyethylene Pump" and passed the national appraisal in 1998. This pump absorbed the advanced technology of a series of corrosion-resistant pumps at home and abroad, and was specially designed for petrochemical, non-ferrous metal smelting, chlor-alkali and sulfur-phosphorus industries. The flow parts are generally made of steel lined ultra high molecular weight polyethylene (UHMWPE). This material is the new generation of pump用 corrosion-resistant and wear-resistant engineering plastics in the world at present. The pump's operating temperature is less than 95℃, and it can be widely used in metallurgy, chemical industry, petroleum, synthetic fiber, sewage treatment and other industrial departments to transport various corrosive liquids or corrosive media containing different fine particles.
2, Advantages
This pump is developed and designed by our company based on the advanced technology of similar products at home and abroad, in accordance with ISO2858/5199 international standards. It adopts CAD modular optimization structure design, and the pump structure is novel and reliable with good interchangeability of parts. The overall heavy-duty suspended bearing housing bracket, thin oil lubricated ball bearings, maze seals, good coaxiality of the bearing bracket, high stability, good rigidity, and small deformation. The impeller has two types: closed and semi-open. The closed impeller has strong adaptability to the working condition, high efficiency, low cavitation value, and the semi-open impeller is suitable for conveying liquids with a large concentration of solid particles. The structure is advanced, the effect is better, the working efficiency is 5% to 8% higher than that of the old domestic models, the structure is compact, and the maintenance is convenient. The flow parts are made of engineering plastics, and its most prominent advantage is its excellent wear resistance, impact resistance (especially low-temperature impact resistance), creep resistance (resistance to environmental stress cracking), and extremely good corrosion resistance.
3, Applications
Smelting industry of various corrosive slurries; dilute acid, mother liquor, wastewater, seawater, fluorosilic acid containing silicagel, phosphate slurry; Non-ferrous smelting industry: especially suitable for various acids, corrosive slurries, slurry (filter press) for electrolyte, wastewater and other media transportation. Chemical and other enterprises: various sulfuric acid, hydrochloric acid, alkaline, oil clear liquid or slurry post. Titanium white, iron red powder production, various dyes, pigments production, non-metallic mineral processing and other industries. Chlor-alkali industry: hydrochloric acid, liquid alkali, electrolyte, etc.     Water treatment industry: pure water, high-purity water, wastewater.     Steel enterprises: sulfuric acid, hydrochloric acid post of pickling system, wastewater with impurities.     Wet desulfurization circulating pump: can be used at the same time alkaline, acidic, corrosive post.
4, Model description

Impeller material code

Material Ultra-high molecular weight polyethylene Modified rubber and plastic Fluoride alloy Polyvinylidene fluoride Polyether chloride Stainless steel
Corrosion resistance and wear resistance Heat resistant and wear-resistant Corrosion resistance
Code name S S1 S3 S2 S4 S5 S6 G
Note U-shaped pump not marked              
 

Pump body material code

Material Ultra-high molecular weight polyethylene Modified rubber and plastic Fluoride alloy Polyvinylidene fluoride Polyether chloride Stainless steel
Corrosion resistance and wear resistance Heat resistant and wear-resistant Corrosion resistance
Code name U U1 U3 U 2 U 4 U 5 U 6 G
Note                

Sealed form

Sealed form Mechanical seal Packing seal Oil seal; seal Hard on hard; sealed Double-end face seal Modular mechanical seal Pay power seal
Packing seal Oil seal seal Oil seal seal Mechanical seal
Code name J T Y1 Y2 Y3 Y4 D D1 D2 D3
Note Matching clear liquid pump     Add coolant Add coolant Add coolant     No cooling water added Add coolant
 
5, Performance curve (see also)
6, detailed parameters

 

Parameters / Model  

impeller specifications Rated speed 2900 rpm Rated speed 1450 rpm Bearing housing NPSH margin (m) Weight (kg)
Flow rate Q        (m3/h) Discharge head H (m) Motor power
N medium specific gravity (kW)
Efficiencyη % Flow rate Q        (m3/h) Range H       (m) Motor power
N medium specific gravity  (kW)
Efficiencyη %
HTB32 -125 Standard 7.5 22 2.2 40 3.75 5.5 0.55 35 K0 4.0 90
12.5 20 6.3 5.0
15.0 18 7.5 4.5
A 5 20 2.2 27        
10 15 2.2 29        
B 7.5 16 1.5 28        
C 15 15 2.2 36        
10 18 2.2 34        
HTB32 -160 Standard 7.5 35 4.0 35 3.75 8.75 0.75 30 K1 4.5 145
12.5 32 6.3 8.0
15.0 30 7.5 7.0
A 10 25 4.0 35        
15 23.5 4.0 36        
B 16.5 25 4.0 38        
20 22 4.0 39        
C 25 20 5.5 38        
HTB32 -200

Standard

7.5 51.8 7.5 34 3.75 12.9 1.5 28 K2 4.5 270
12.5 50 6.2 12.5
15.0 48 7.5 12
A 5 48 7.5 20        
B 12 57 11 25        
16 54 11 27        
C 17.5 41 7.5 30        
HTB32 -250 Standard 7.8 83.1 15 27 3.9 20.8 3.0 20 K2 4.5 330
12.5 80 6.3 20
15 79 7.5 19.8
A 20 60 15 30        
26 55.6 15 33        
B 17 83 18.5 29        
23 80 18.5 34        
C 25 70 18.5 31        
HTB50 -160 Standard 15 35.5 5.5 52 7.5 8.8 0.75 47 K1 4. 150
25 32 12.5 8.0
30 29 15.0 7.0
A 20 28 5.5 45        
25 25 50        
B 40 20 52        
HTB40 -200 Standard 15 52 15 40 7.5 13.3 1.1 35 K2 5.0 250
25 50 12.5 12.5
30 48 15 12
A 15 41 11 33.4        
20 40 34        
27 39 45        
B 25 40 40        
C 20 40 31        
30 35 36        
HTB65 -160 Standard 30 35 11 58 15 8.75 1.5 54 K1 4.5 170
50 32 25 8
60 29 30 7.13
A 40 28 7.5 58        
B 60 25 11 48        
C 52 22 7.5 57        
65 18 11 54        
75 15 11 50        
HTB50 -200 Standard 30 57 22 52 15 14 2.2 48 K2 5.2 310
50 50 25 12.5
60 46 30 11.5
A 43 42.5 15 48        
54 39 51        
60 36 49        
B 42 51 18.5 49.5        
58 47 55        
65 45 55.4        
C 70 41.5 18.5 55        
 
Parameters/Model   impeller specifications   Rated speed 1450 rpm Bearing housing NPSH margin (m) Weight   (kg)
Flow rate Q (m3/h) Discharge head H (m) Motor power N
Density of the medium
 (kW)
Efficiencyη %
HTB50 -315 Standard 15 32.6 11 35 K3 5.2 610
25 32
32 30.9
HTB100 -315 Standard 60 37 22 54 K3 5.5   730  
100 32
120 30
A 80 30 18.5 51
B 110 20 15 52
C 140 34 30 58
HTB100 -400 Standard 80 51 37 52 K4 5.5 1000
100 50
120 48
A 120 55 45 50
B 150 48 45 50
C 180 40 45 51
HTB125 -315 Standard 120 38 37 65 K3 5.5 750
200 32
240 28
A 200 22 30 64
B 220 25 30 65
C 250 24 30 65
D 200 36 37 65
HTB125 -400 Standard 150 54 55 62 K4 5.5 1020
200 50
240 45
A 225 47 75 55
B 200 42 55 56
C 200 45 55 57
HTB150 -315 Standard 280 35 55 68 K3 5.5 760
315 32
360 30
A 320 18 37 62
B 350 24 45 64
C 370 20 45 64
HTB150 -380 Standard 310 43 75 68 K4 5.5 1040
340 40
360 37
A 315 38 75 62
B 400 30 62
C 440 28 60
HTB150 -400 Standard 320 54 110 66 K5 5.5 1600
400 50
440 48
A 405 37 75 62
B 370 40 90 61.5
C 400 45 110 60
HTB200 -400 Standard 400 45 132 68 K5 5.5 1620
500 40
600 36
A 480 48 60
B 700 28 60
C 520 42 61
HTB250 400 Standard 860 33 160 72 K5 6.0 2200
1000 32
1180 31
A 1440 30 200 63
B 1200 25 160 62
C 960 22 110 60
750 26 110 60
D 960 36 200 63
HTB250 -580 Standard 850 51 250 70 K7 6.0 2240
1000 50
1100 48.8
A 600 45 160 60
B 750 50 200 60
C 1200 45 250 68
D 1440 40 250 68
HTB-Q250 -580   A 600 55 200 60
B 800 50 200 69
HTB250 -600 Standard 1300 59.6 355 67.5 K7 8.0 2500
1400 58 355 69
1500 55 355 70
1600 53 400 70
A 600 55 250 56
B 800 55 250 57
C 1400 45 315 65
D        
E 1440 60 400 70
HTB80 -350 Standard 33 32.9 15 40 K3 5.2 620
50 32
75 29.7
 
Parameters/Model impeller specifications   Rated speed 980 rpm Bearing housing NPSH (m) Weight (kg)
Flow rate Q (m3/h) Discharge head H (m) Motor power N
Density of the medium
 (kW)
Efficiencyη %
HTB400 -700 Standard 2300 53 450 82 K9 8.0 5500
2500 50
2600 45
A 1600 65 450 74
2300 60.5 560 80
HTB350 -800 Standard 1865 76.8 710 77 K9 8.0 6500
2200 72
2650 67
HTB350 -450 Standard 1500 18 132 62.5 K5 6.0 2250
HTB450 -750 Standard 2400 60.5 710 77 K9 8.0 6600
3000 55
3300 51.8
 
Parameters/Model impeller specifications Rated speed 740 rpm Bearing housing   NPSH (m) Weight (kg)
Flow rate Q (m3/h) Discharge head H (m) Motor power N
Density of the medium

(kW)
Efficiencyη %
HTB400 -700 Standard 1890 32.8 280 71 K9 8.0 5500
2200 26.6
2340 23.6
HTB600 -900 Standard 2750 63 710 84   5.0 6750
3290 60
3600 54
HTB600 -700 Standard 4800 24 450 82 K9 6.0  
 
7, Structural description

Comparison of performance of various sealing components

Sealed form Structural characteristics Scope of application
D-type dynamic seal Adopted pay-by-the-hour wheel and parking seal combination, the parking seal is used 3-4 fluororubber oil seals or packing as a seal, simple structure, reliable. Mainly suitable for clear liquid or slurry with solid content, and impure sewage, etc., it is a universal seal.
T-shaped packing seal Expandable polytetrafluoroethylene gasket is adopted, which is resistant to corrosion and wear, simple in structure and reliable in performance. Mainly suitable for conveying corrosive media with a large amount of particles and sewage with a large amount of impurities.
Y1 type oil seal seal Three to four fluororubber oil seals are adopted as sealing elements, which are simple in structure, reliable and low in price. Mainly suitable for corrosive media such as clear liquid or slurry with solid content less than 10% and impure wastewater, etc.
Y3 type double-end face mechanical seal The mechanical seal structure with internal water cooling is adopted, which is expensive and has a longer service life than the seal above. Mainly suitable for conveying corrosive media with a large amount of particles, not often used.
J type and Y2 mechanical seals Adopt the standard structure of WB2 type mechanical seal, the static and dynamic rings can be hard to soft, or hard to hard, and it is not allowed to start the machine empty. Mainly suitable for corrosive clear liquid without solid particles, and can also transport media with trace particles when the static and dynamic rings are hard to hard.

8, Pump external installation dimensions 
Installation external dimensions table

Model Power (kW) Motor with Installation dimensions
L a L1 L2 L3 L4 L5 B1 h1 h2 DN1 D01 D1 n1-φd1 DN2 D02 D2 n2-φd2 n-Mdxl A L0 B
HTB150-400 110 Y315S-4 2230 200 140 1500 300 2080 750 674 635 450 200 350 390 12-M20 150 295 335 8-M20 6-M24x400 100 2220 880
HTB200-400 132 Y315M-4 2300 200 140 1500 300 2080 750 674 635 450 250 350 390 12-M20 200 295 335 8-M20 6-M24x400 100 2220 880
HTB250-400 160 Y315L1-4 2555 350 136 1500 300 2100 750 674 710 580 300 460 500 12-M20 250 400 440 12-M20 6-M24x400 100 2240